BG4538杯盖成型机配置
BG4538 Lid thermoforming machine configuration
一、工艺流程
I. Process flow
放卷→进片送片→加热软化塑片→成型后冲剪→输送,堆叠制品→废边收卷
Unwinding → feeding and feeding → heating and softening the plastic pieces → punching and shearing after forming → conveying; stacking products → waste side winding
二、设备参数
II.Equipment parameters
1、设备占地:7M*1.8M*2.2M(L*W*H)
1. Equipment area: 7M* 1.8m * 2.2m (L*W*H)
2、处理物料:PP、PS、PET、PVC等热塑性材料
2. Processing materials: PP, PS, PET, PVC and other thermoplastic materials
3、模具规格:450*380mm
3. Mold specification: 450*380mm
4、成型深度: ≤60mm
4. Molding depth: ≤60mm
5、生产能力:≤15次/分钟
5. Production capacity: ≤15 times/min
三、设备的主要配置:
III:. Main equipment configuration:
1. 送片机
1. Feeder machine:
① .送片形式:汽缸下拉式送片
①. Feed form: cylinder pull - down feed
② .采用汽缸:亚德客汽缸SU50*250
②. Cylinder: Adecker cylinder SU50*250
③ .配置手动阀
③. Manual valve
2. 输送进片:
2.Feed sheet
① 、采用高品质碳素钢链轨,链轨闭合时送片。
①. Adopt high-quality carbon steel chain rail, and send pieces when the chain rail is closed.
② 、输送动力采用日本松下2.0伺服电机驱动行星减速机驱动链轨输送。送片精度高。
②. The transmission power adopts Panasonic 2.0 servo motor to drive the planetary reducer to drive the chain rail for transmission. High feeding accuracy.
3. 加热:
3.Heater
① 、采用上下炉加热结构:上炉采用纵向10片横向6片共60片国产红外加热器加热,
下炉采用纵向3片横向20片共60片国产红外加热区加热。温控模块控制加热器
PID调节加热。
①. Upper and lower furnace heating structure: the upper furnace is heated by 60 domestic infrared heaters with 10 pieces in longitudinal direction and 6 pieces in transverse direction,
The lower furnace is heated by 3 longitudinal and 20 transverse heating zones, 60 domestic infrared heating zones in total. Temperature control module controls heater
PID regulates heating.
② 、横向退炉采用亚德客汽缸SU63*750
②. The horizontal furnace withdrawal adopts the Yadeke cylinder SU63 * 750
③ 、电炉采用不锈框架结构
③ The electric furnace adopts stainless frame structure
4. 成型:
4.Molding
① .最大成型面积:400*380mm
①. Maximum molding area: 400 * 380mm
② .下合模采用汽缸推动齿轮齿条拉动连杆机构。汽缸采用广东方大增压缸:SD125B250
10A-5,采用气压1Mpa。
②. The lower closing die uses the cylinder to push the gear rack to pull the connecting rod mechanism. Guangdong Fangda booster cylinder: SD125b250
10A-5, air pressure 1MPa.
③ .上合模具采用150*100油缸,液压系统采用2.2Kw油泵。
③ The upper closing die adopts 150 * 100 oil cylinder, and the hydraulic system adopts 2.2kW oil pump.
④ .制品冷却采用强风制冷DF5型离心式式风机,流量850立方/h,汽缸阀闭合冷却。
④. Products are cooled by DF5 centrifugal fan with strong wind, flow rate of 850m3 / h, and cylinder valve is closed for cooling.
⑤ .模台采用结构钢,四导柱定位结构。
⑤. The die table is made of structural steel, with four guide pillars positioning structure.
⑥ .导柱润滑采用自动润滑泵润滑
⑥. The guide post is lubricated by the automatic lubrication pump
⑦ .负压成型采用国产2BV-5110水循环真空泵,真空泵功率4KW,抽速2.75立方米/小时。
⑦. Domestic 2BV-5110 water circulation vacuum pump is used for negative pressure forming, with the power of 4kw and pumping speed of 2.75m3/h.
5. 堆叠:
5.Stacking
① .堆叠方式,汽缸下堆叠
①. Stacking mode, stacking under the cylinder
② 采用汽缸:亚德客SU50*25 ,SU50*300 ,SU50*100
② Cylinder: Yadeke SU50 * 25, SU50 * 300, SU50 * 100
③ 堆叠工位调整:手轮丝杆调节进退
③ Stacking station adjustment: hand wheel screw rod adjustment forward and backward
④ 推出制品方式:汽缸,采用无杆汽缸32*750
④ Way of product launching: cylinder, rod less cylinder 32 * 750
6. 废边收卷:
6. Waste edge winding:
① 采用力矩电机5NM*2台控制废边收卷
① Adopt torque motor 5nm * 2 sets to control waste edge winding
② 双轴废边收卷更易操作
② It is easier to operate the double axis waste edge winding
7. 电气控制:
7. Electrical control:
① 触摸屏,采用维纶10寸触摸屏
① Touch screen, with vinylon 10 Inch Touch Screen
② PLC,采用日本松下微型控制器
② PLC, using Panasonic micro controller
③ 低压电气:法国施耐德
③ Low voltage electric: Schneider, France