BG4538杯盖成型机配置

BG4538 Lid thermoforming machine configuration

一、工艺流程

I. Process flow

放卷→进片送片→加热软化塑片→成型后冲剪→输送，堆叠制品→废边收卷

Unwinding → feeding and feeding → heating and softening the plastic pieces → punching and shearing after forming → conveying; stacking products → waste side winding

二、设备参数

II.Equipment parameters

1、设备占地：7M*1.8M*2.2M(L*W*H)

1. Equipment area: 7M* 1.8m * 2.2m (L*W*H)

2、处理物料：PP、PS、PET、PVC等热塑性材料

2. Processing materials: PP, PS, PET, PVC and other thermoplastic materials

3、模具规格：450*380mm

3. Mold specification: 450*380mm

4、成型深度: ≤60mm

4. Molding depth: ≤60mm

5、生产能力：≤15次/分钟

5. Production capacity: ≤15 times/min

三、设备的主要配置：

III:. Main equipment configuration:

1.      送片机

1.  Feeder machine:

①  .送片形式：汽缸下拉式送片

①. Feed form: cylinder pull - down feed

②  .采用汽缸：亚德客汽缸SU50*250

②. Cylinder: Adecker cylinder SU50*250

③  .配置手动阀

③. Manual valve

2.      输送进片：

2.Feed sheet

①  、采用高品质碳素钢链轨，链轨闭合时送片。

①. Adopt high-quality carbon steel chain rail, and send pieces when the chain rail is closed.

②  、输送动力采用日本松下2.0伺服电机驱动行星减速机驱动链轨输送。送片精度高。

②. The transmission power adopts Panasonic 2.0 servo motor to drive the planetary reducer to drive the chain rail for transmission. High feeding accuracy.

3.      加热：

3.Heater

①  、采用上下炉加热结构:上炉采用纵向10片横向6片共60片国产红外加热器加热，

  下炉采用纵向3片横向20片共60片国产红外加热区加热。温控模块控制加热器

  PID调节加热。

①. Upper and lower furnace heating structure: the upper furnace is heated by 60 domestic infrared heaters with 10 pieces in longitudinal direction and 6 pieces in transverse direction,

The lower furnace is heated by 3 longitudinal and 20 transverse heating zones, 60 domestic infrared heating zones in total. Temperature control module controls heater

PID regulates heating.

②  、横向退炉采用亚德客汽缸SU63*750

②. The horizontal furnace withdrawal adopts the Yadeke cylinder SU63 * 750

③  、电炉采用不锈框架结构

③ The electric furnace adopts stainless frame structure

4.      成型：

4.Molding

①  .最大成型面积：400*380mm

①. Maximum molding area: 400 * 380mm

②  .下合模采用汽缸推动齿轮齿条拉动连杆机构。汽缸采用广东方大增压缸：SD125B250

10A-5，采用气压1Mpa。

②. The lower closing die uses the cylinder to push the gear rack to pull the connecting rod mechanism. Guangdong Fangda booster cylinder: SD125b250

10A-5, air pressure 1MPa.

③  .上合模具采用150*100油缸，液压系统采用2.2Kw油泵。

③ The upper closing die adopts 150 * 100 oil cylinder, and the hydraulic system adopts 2.2kW oil pump.

④  .制品冷却采用强风制冷DF5型离心式式风机，流量850立方/h，汽缸阀闭合冷却。

④. Products are cooled by DF5 centrifugal fan with strong wind, flow rate of 850m3 / h, and cylinder valve is closed for cooling.

⑤  .模台采用结构钢，四导柱定位结构。

⑤. The die table is made of structural steel, with four guide pillars positioning structure.

⑥  .导柱润滑采用自动润滑泵润滑

⑥. The guide post is lubricated by the automatic lubrication pump

⑦  .负压成型采用国产2BV-5110水循环真空泵，真空泵功率4KW，抽速2.75立方米/小时。

⑦. Domestic 2BV-5110 water circulation vacuum pump is used for negative pressure forming, with the power of 4kw and pumping speed of 2.75m3/h.

    

5.      堆叠：

5.Stacking

①  .堆叠方式，汽缸下堆叠

①. Stacking mode, stacking under the cylinder

②  采用汽缸：亚德客SU50*25 ,SU50*300 ,SU50*100

② Cylinder: Yadeke SU50 * 25, SU50 * 300, SU50 * 100

③  堆叠工位调整：手轮丝杆调节进退

③ Stacking station adjustment: hand wheel screw rod adjustment forward and backward

④  推出制品方式：汽缸，采用无杆汽缸32*750

④ Way of product launching: cylinder, rod less cylinder 32 * 750

6.      废边收卷：

6. Waste edge winding:

①  采用力矩电机5NM*2台控制废边收卷

① Adopt torque motor 5nm * 2 sets to control waste edge winding

②  双轴废边收卷更易操作

② It is easier to operate the double axis waste edge winding

7.      电气控制：

7. Electrical control:

①  触摸屏，采用维纶10寸触摸屏

① Touch screen, with vinylon 10 Inch Touch Screen

②  PLC，采用日本松下微型控制器

② PLC, using Panasonic micro controller

③  低压电气：法国施耐德

③ Low voltage electric: Schneider, France