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立式、卧式、斜式、斜卧式四种三辊XBZD100/70-900斜式多层共挤片材机组
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管理员 shiela
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收藏(0)XWBZD72/44(双螺杆挤出)-1000斜卧式单层PET片材挤出机组

XWBZD72/44(双螺杆挤出)-1000斜卧式单层PET片材挤出机组


一、工艺流程

上料→计量下料→挤出机→换网→熔体计量泵→成型模头→三辊压光→冷却切边→牵引→涂硅油→收卷→入库


二、制品参数

1、制品形式:单层片材

2、适用原料:APET、PLA

3、制品厚度误差:±0.01

4、制品规格:宽度≤850mm、厚度0.1mm-1.2mm

5、生产能力≤350kg/h


三、机组组成

1、螺杆式上料机                       1套

2、自动喂料机                         1套

3、φ72/44:1PET专用挤出机组           1套

4、双工位真空系统                     1套

5、双工位液压换网                     1套

6、熔体计量泵(精诚)                 1台

7、三片式T型模头(精诚)             1套

8、斜卧式三辊压光机                   1台

9、冷却切边装置                       1套

10、三辊恒温装置                      3套

11、牵引装置                          1套

12、涂硅油装置                        1

13、双工位中心翻转收卷机              1台

14、电气控制系统                      1套


四、机组配置

1、螺杆式上料机

2、自动喂料机

3PET专用挤出机 一台

(1)φ72/44:1PET专用螺杆,材质38CrMoAIA真空氮化处理,氮化层厚度0.4-0.6mm,表面硬度HV865-920

(2)机筒有三处排气口:一处自然排气口,两处强制真空排气口。机筒铸铝及铸铜加热器分为9个区,共62kw/220V,其中第一区不加热

(3)螺杆转速60-500RPM

(4)电机功率132kw-6(西门子贝德)

(5)电机调速形式132kw变频器(日本富士)控制

(6)减速器,为定制B型双螺杆专用变速箱

4、双工位真空系统

(1)山东淄博双环水环式真空泵2BV5111=2台

(2)电机功率5.5kw

(3)不锈真空罐2个

5、液压快速换网

(1)带储能罐液压站,油泵功率2.2kw

(2)液压系用台湾油研品牌

(3)双工位柱式120换网器网前配国产(成都先达)熔体压力传感器一个

(4)换网器加热功率13kw

6、熔体计量泵JC70-3(精诚)

(1)定量稳定输出熔体泵排量100CC/rpm

(2)变频电机直边减速机SICE46B20-D132MA-4G-V1(莱克斯诺)通过方向联轴器带动熔体计量泵,泵体加热功率4 kw

(3)泵前配(美国Dinisco)压力传感器一个,通过输出实现整机的闭环控制

(4)7.5kw变频电机通过7.5kw变频器(日本富士)控制流量

7T型衣架式模头(精诚)

(1)模头形式:T型衣架式,有效宽度100mm,可调节内加热,带挡料板

(2)模头采用CrNiMo材质,经调质、定型、表面处理、镀硬铬、抛光等工艺精加工制作,有流道光华,模唇开合均匀,调节灵活,能耗低等特点

(3)模具加热功率为21.2kw为5个主温区,左右侧板及模唇各为一个温区,共计8个温控区

8、斜卧式三辊压光机  

(1)压光机开式:液压同步压合(双压)卧斜三辊

(2)辊筒规格:φ300×1000镜面辊一条,φ辊450×1000镜面辊两条

(3)辊筒结构:三层结构,冷却流道为交叉对流式,单头进出水

(4)辊筒外层材质:42CrMo钢径中频处理,表面硬度≥HRC58

(5)辊筒表面:镀硬铬,压光后镀层厚度0.08~0.10mm  镜面粗糙度Ra≤0.01um

(6)辊筒精度:径向跳动≤0.005,圆柱度≤0.005

(7)三辊轴承:日本NSK品牌

(8)电机力率:3kw×3=9kw伺服电机(日本安川)

(9)调速形式:日本安川系列伺服驱动器,PLC开、闭环控制

(10)传动形式:变速箱与辊筒直连,可单独调速或联动

减速器型号:SPFH56B56-U-L1-100=1台,SPFH56C90-U-L2-100=2台

(11)辊筒调距:液压系统压合,启开,斜块微调器

(12)电动纵向行走:电动行走定位装置,配减速器RVE50/75-600-0.55-DE带电机(速博雷尔)

(13)压光机垂直升降:KWL10K升降机(上海亚雄)及RV50-7.5-0.75减速机(速博雷尔)

9、冷却切边装置

(1)Ф80×1000铝导辊8条组成

(2)气动无粉尘圆切刀装置一套(配两片圆刀)

(3)边料收卷装置一套

10、三辊控温装置

(1)恒温形式,加热器,冷却器串联式封闭系统,加热/冷却介质:水

(2)配高效特种泵,功率2.2kw×3=6.6kw,流量48m3/h台,扬程95M,公称直径DN40

(3)加热器功率:18kw×3=54kw

(4)独立温度控制柜

11、牵引装置

(1)牵引钢辊Ф180×1000,表面镀硬铬、压光,牵引胶辊Ф180×1000表面丁胶精磨

(2)牵引由3kw伺服电机直联带动减速机,减速机型号:SKTH46C40-U-L1-100(莱克斯诺),伺服电机由3kw的日本安川系列伺服控制器控制

(3)夹紧开合形式:气动

12、涂硅油装置

(1)辊筒式单面涂硅油装置

13、双工位中心收卷机

(1)由2套力矩电机(YLJ112-4-100kg.cm)配减速机WPA80-15调整卷取张力

(2)中心翻转动力采用电机YS712-0.37配减速器WPEDA80-600

(3)最大卷取直径:600mm

(4)Φ74×1000 气涨轴2根

14、电气控制系统

(1)整机采用日本三菱PLC,用德国西门子触摸屏,实现智能化集中控制

(2)动力控制:挤出机132kw,体泵7.5kw,压光机三辊级牵引共计12kw,分别用日本富士变频和日本安川伺服控制

(3)通过熔体泵计量泵前的压力传感器输出压力信号,实现整机闭环控制

(4)温控表采用日本富士温控仪

(5)整机塑化部分共分为24个温控区:挤出机筒九个区共62kw(其中第一区不加温),机筒法兰一区1.1kw,双工位换网器一区13kw,泵前流道一区1.5kw,熔体计量泵一区4.5kw,泵后流道一区1区1.8kw,弯头一区2.4kw,弯头流道一区1.1kw,模头八区21.2kw

(6)辊筒恒温装置三区,单独画面控制,18kw×3=54kw

(7)按钮开关,接触器,中间继电器,断路器,塑壳开关都采用施奈德

(8)电流表,电压表,互感器等采用国产名牌

(9)本台机动力功率约160kw,加热功率约160kw

 

送花(0)臭鸡蛋(0)引用回复2018-03-15 16:46 [1楼]
管理员 shiela
等级:
上将
发帖:
388/235
积分:
35638
经验值:
235595
上次发言:
11-01 11:19























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送花(0)臭鸡蛋(0)引用回复2018-03-15 16:48 [2楼]
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上次发言:
03-31 17:48
东莞顺越拥有先进的吸塑机器设备,专业从事厚吸塑加工,可以访问我司网站了解更多http://www.gdshunyue.com/

送花(0)臭鸡蛋(0)引用回复2018-03-31 17:41 [3楼]
会员 Tina123
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上次发言:
09-11 15:47
XWBZD72/44(双螺杆挤出)-1000斜卧式单层PET片材挤出机组
XWBZD72/44 (twin screw extruder) -1000 oblique horizontal single layer PET sheet extruder

一、工艺流程
I.Process flow
上料→计量下料→挤出机→换网→熔体计量泵→成型模头→三辊压光→冷却切边→牵引→涂硅油→收卷→入库
Feeding → metering and blanking → extruder → changing mesh → melt metering pump → molding die head → three-roller polishing → cooling and trimming → traction → silicone oil coating → rewinding → warehousing

二、制品参数
II.Product parameters
1、制品形式:单层片材
1. Product form: single layer sheet
2、适用原料:APET、PLA
2. Applicable raw materials:APET,PLA
3、制品厚度误差:±0.01
3. Thickness error: ±0.01
4、制品规格:宽度≤850mm、厚度0.1mm-1.2mm
4. Product specifications: width ≤850mm, thickness 0.1mm-1.2mm
5、生产能力≤350kg/h
5. Production capacity ≤350kg/h

三、机组组成
III.Machine composition
1、螺杆式上料机                       1套
1.screw type feeding machine          1set
2、自动喂料机                         1套
2.Automatic feeding machine             1set
3、φ72/44:1PET专用挤出机组           1套
3, φ72/44:1PET special extrusion unit   1set
4.双工位真空系统                     1套
4.Double-station vacuum system     1set
5、双工位液压换网                     1套
5. Double-station hydraulic network change     1set
6、熔体计量泵(精诚)                 1台
6. Melt metering pump (Jing Cheng)     1set
7、三片式T型模头(精诚)             1套
7. Three-piece T-die head (Sincerity)    1set
8、斜卧式三辊压光机                   1台
8. Oblique horizontal three-roll glazing machine   1set
9、冷却切边装置                       1套
9. Cooling edge cutting device       1set
10、三辊恒温装置                      3套
10. Three-roll constant temperature device   3set
11、牵引装置                          1套
11. Traction device              1set
12、涂硅油装置                        1套
12. Silicone oil coating device           1set
13、双工位中心翻转收卷机              1台
13.Double-station center rollover rewinding machine      1set
14、电气控制系统                      1套
14. Electrical control system            1set

四、机组配置
IV.Machine configuration
1、螺杆式上料机
1, screw feeding machine
2.自动喂料机
2. Automatic feeding machine
3、PET专用挤出机 一台
3. Special PET extruder      1set
(1)φ72/44:1PET专用螺杆,材质38CrMoAIA真空氮化处理,氮化层厚度0.4-0.6mm,表面硬度HV865-920
(1)  φ72/44:1PET screw, material 38CrMoAIA vacuum nitriding treatment, nitriding layer thickness 0.4-0.6mm, surface hardness HV865-920
(2)机筒有三处排气口:一处自然排气口,两处强制真空排气口。机筒铸铝及铸铜加热器分为9个区,共62kw/220V,其中第一区不加热
(2) There are three exhaust ports in the cylinder: one is natural exhaust port and two are forced vacuum exhaust ports. The barrel casting aluminum and copper heater is divided into 9 zones, a total of 62KW /220V, of which the first zone is not heated
(3)螺杆转速60-500RPM
(3) Screw rotation speed 60-500rpm
(4)电机功率132kw-6(西门子贝德)
(4) Motor Power: 132KW-6 (Siemens Bader)
(5)电机调速形式132kw变频器(日本富士)控制
(5) Motor speed control form 132KW frequency converter (Fuji, Japan) control
(6)减速器,为定制B型双螺杆专用变速箱
(6) Reducer, customized B-type twin-screw special transmission
4、双工位真空系统
4. Double-station vacuum system
(1)山东淄博双环水环式真空泵2BV5111=2台
(1) Shandong Zibo double ring water ring vacuum pump 2BV5111=2 sets
(2)电机功率5.5kw
(2) Motor power 5.5kW
(3)不锈真空罐2个
(3) Stainless vacuum tanks  2pcs
5、液压快速换网
5. Hydraulic quick network change
(1)带储能罐液压站,油泵功率2.2kw
(1) Hydraulic station with energy storage tank, oil pump power 2.2KW
(2)液压系用台湾油研品牌
(2) The hydraulic system is Taiwan Youyan brand
(3)双工位柱式120换网器网前配国产(成都先达)熔体压力传感器一个
(3) A homemade melt pressure sensor (Chengdu Xianda) is installed in front of the double station column type 120 mesh changer
(4)换网器加热功率13kw
(4) The heating power of the mesh changer is 13KW
6、熔体计量泵JC70-3(精诚)
6. Melt metering pump JC70-3 (Jingcheng)
(1)定量稳定输出熔体泵排量100CC/rpm
(1) The melt pump displacement of 100CC/ RPM can be quantitatively stabilized
(2)变频电机直边减速机SICE46B20-D132MA-4G-V1(莱克斯诺)通过方向联轴器带动熔体计量泵,泵体加热功率4 kw
(2) SICE46B20-D132MA-4G-V1 direct-side reducer of frequency conversion motor drives melt metering pump through directional coupling, and the heating power of the pump body is 4kW
(3)泵前配(美国Dinisco)压力传感器一个,通过输出实现整机的闭环控制
(3) The pump is equipped with a pressure sensor (American Dinisco), which realizes the closed-loop control of the whole machine through output
(4)7.5kw变频电机通过7.5kw变频器(日本富士)控制流量
(4) 7.5KW frequency conversion motor controls flow through 7.5KW frequency converter (Fuji, Japan)
7、T型衣架式模头(精诚)
7. T-hanger type die head (Jingcheng)
(1)模头形式:T型衣架式,有效宽度100mm,可调节内加热,带挡料板
(1) Mold head form: T-type hanger, effective width of 100mm, adjustable internal heating, with baffle plate
(2)模头采用CrNiMo材质,经调质、定型、表面处理、镀硬铬、抛光等工艺精加工制作,有流道光华,模唇开合均匀,调节灵活,能耗低等特点
(2) The die head is made of CrNiMo material, which is finished by various processes such as conditioning, shaping, surface treatment, hard chrome plating, polishing, etc., with bright flow channel, uniform opening and closing of the die lips, flexible adjustment and low energy consumption
(3)模具加热功率为21.2kw为5个主温区,左右侧板及模唇各为一个温区,共计8个温控区
(3) The mold heating power is 21.2 kW, and there are 5 main temperature zones. The left and right side plates and the mold lip are each temperature zones, a total of 8 temperature control zones

8、斜卧式三辊压光机  
8. Oblique horizontal three-roll glazing machine
(1)压光机开式:液压同步压合(双压)卧斜三辊
(1) Open type of calender: hydraulic synchronous press (double pressure) horizontal and oblique three rollers
(2)辊筒规格:φ300×1000镜面辊一条,φ辊450×1000镜面辊两条
(2) Roller specification: 300×1000 mirror roller 1pcs, roll 450×1000 mirror roller 2pcs
(3)辊筒结构:三层结构,冷却流道为交叉对流式,单头进出水
(3) Roller structure: three-layer structure, cooling channel is cross flow, single head in and out of water
(4)辊筒外层材质:42CrMo钢径中频处理,表面硬度≥HRC58
(4) Roller outer material: 42CrMo steel diameter medium frequency treatment, surface hardness ≥HRC58
(5)辊筒表面:镀硬铬,压光后镀层厚度0.08~0.10mm  镜面粗糙度Ra≤0.01um
(5) Roller surface: hard chrome plating, coating thickness 0.08~0.10mm mirror roughness Ra≤0.01um after pressing
(6)辊筒精度:径向跳动≤0.005,圆柱度≤0.005
(6) Roller precision: radial runout ≤0.005, cylindricity ≤0.005
(7)三辊轴承:日本NSK品牌
(7) Three-roll bearing: Japanese NSK brand
(8)电机力率:3kw×3=9kw伺服电机(日本安川)
(8) Motor force rate: 3KW ×3= 9KW servo motor (Yaskawa, Japan)
(9)调速形式:日本安川系列伺服驱动器,PLC开、闭环控制
(9) Speed regulation: Yaskawa servo driver, PLC open and closed loop control
(10)传动形式:变速箱与辊筒直连,可单独调速或联动
减速器型号:SPFH56B56-U-L1-100=1台,SPFH56C90-U-L2-100=2台
(10) Transmission form: the gearbox is directly connected with the roller, which can be adjusted separately or combined
Reducer model: SPFH56B56-U-L1-100=1, SPFH56C90-U-L2-100=2
(11)辊筒调距:液压系统压合,启开,斜块微调器
(11) Roller spacing: hydraulic system pressing, opening, inclined block trimmer
(12)电动纵向行走:电动行走定位装置,配减速器RVE50/75-600-0.55-DE带电机(速博雷尔)
(12) Electric longitudinal walking: Electric walking positioning device with reducer RVE50/75-600-0.55-DE with motor (Speedborrell)
(13)压光机垂直升降:KWL10K升降机(上海亚雄)及RV50-7.5-0.75减速机(速博雷尔)
(13) Vertical Lift of glazing machine: KWL10K lift (Shanghai Yahung) and RV50-7.5-0.75 reduction gear (Speedborrell)
9、冷却切边装置
9. Cooling edge cutting device
(1)Ф80×1000铝导辊8条组成
(1) Ф 80 x 1000 aluminum guide roller of article 8pcs
(2)气动无粉尘圆切刀装置一套(配两片圆刀)
(2) A set of pneumatic dust-free circular cutter (with two round knives)
(3)边料收卷装置一套
(3) Edge material winding device  1set
10、三辊控温装置
10. Three-roller temperature control device
(1)恒温形式,加热器,冷却器串联式封闭系统,加热/冷却介质:水
(1) Constant temperature type, heater, cooler series closed system, heating/cooling medium: water
(2)配高效特种泵,功率2.2kw×3=6.6kw,流量48m3/h台,扬程95M,公称直径DN40
(2) With high efficiency special pump, power is 2.2kW ×3= 6.6KW, flow is 48m3/h, head is 95M, nominal diameter is DN40
(3)加热器功率:18kw×3=54kw
(3) Heater power: 18KW ×3= 54KW
(4)独立温度控制柜
(4) Independent temperature control cabinet
11、牵引装置
11. Traction device
(1)牵引钢辊Ф180×1000,表面镀硬铬、压光,牵引胶辊Ф180×1000表面丁胶精磨
(1) drawing steel roller Ф 180 x 1000, surface hard chromium plating, calender, traction roller Ф 180 x 1000 Ding Jiao fine grinding surface
(2)牵引由3kw伺服电机直联带动减速机,减速机型号:SKTH46C40-U-L1-100(莱克斯诺),伺服电机由3kw的日本安川系列伺服控制器控制
(2) Traction by 3KW servo motor directly connected to drive the reducer type: SKTH46C40-U-L1-100 (Rexnord), the servo motor is controlled by 3KW Yaskawa series servo controller in Japan
(3)夹紧开合形式:气动
(3) Clamping opening and closing form: pneumatic
12、涂硅油装置
12. Silicone oil coating device
(1)辊筒式单面涂硅油装置
(1) Roller cylinder type single side silicone oil coating device
13、双工位中心收卷机
13. Double-station center coiler
(1)由2套力矩电机(YLJ112-4-100kg.cm)配减速机WPA80-15调整卷取张力
(1) Two sets of torque motors (YLJ112-4-100kg.cm) are equipped with reduction gear WPA80-15 to adjust the coiling tension
(2)中心翻转动力采用电机YS712-0.37配减速器WPEDA80-600
(2) Center turning power adopts motor YS712-0.37 with reducer WPEDA80-600
(3)最大卷取直径:600mm
(3) Maximum coiling diameter: 600mm
(4)Φ74×1000 气涨轴2根
(4) Φ 74 x 1000 gas rose axis 2pcs
14、电气控制系统
14. Electrical control system
(1)整机采用日本三菱PLC,用德国西门子触摸屏,实现智能化集中控制
(1) The whole machine adopts Mitsubishi PLC of Japan and Siemens touch screen of Germany to realize intelligent centralized control
(2)动力控制:挤出机132kw,体泵7.5kw,压光机三辊级牵引共计12kw,分别用日本富士变频和日本安川伺服控制
(2) Power control: The extruder is of 132KW, the body pump is of 7.5kW, and the three-roller traction of the glazing machine is of 12kW in total. Fuji Frequency conversion and Yaskawa servo control are used respectively
(3)通过熔体泵计量泵前的压力传感器输出压力信号,实现整机闭环控制
(3) Through the melt pump metering pump before the pressure sensor output pressure signal, achieve the complete machine closed-loop control
(4)温控表采用日本富士温控仪
(4) Fuji temperature controller is adopted in the temperature control meter
(5)整机塑化部分共分为24个温控区:挤出机筒九个区共62kw(其中第一区不加温),机筒法兰一区1.1kw,双工位换网器一区13kw,泵前流道一区1.5kw,熔体计量泵一区4.5kw,泵后流道一区1区1.8kw,弯头一区2.4kw,弯头流道一区1.1kw,模头八区21.2kw
 (5) The machine will be divided into 24 temperature control area: nine extruder barrel area, a total of 62 kw (including the first area heating), barrel flange area 1.1 kw, the double location in network area 13 kw, before the pump flow channel area 1.5 kw, melt metering pump area 4.5 kw, 1.8 kw pump flow channel area after 1 area, elbow area 2.4 kw, elbow flow area 1.1 kw, 21.2 kw die eight area
(6)辊筒恒温装置三区,单独画面控制,18kw×3=54kw
(6) The roller constant temperature device is in the third area, with a separate screen control, 18KW ×3= 54KW
(7)按钮开关,接触器,中间继电器,断路器,塑壳开关都采用施奈德
(7) Button switches, contactors, intermediate relays, circuit breakers and plastic case switches are all made by Schneider
(8)电流表,电压表,互感器等采用国产名牌
(8) Ammeter, voltmeter, transformer and other domestic famous brands are adopted
(9)本台机动力功率约160kw,加热功率约160kw
(9) The power of this machine is about 160kW, and the heating power is about 160kW

送花(0)臭鸡蛋(0)引用回复2020-08-06 14:19 [4楼]
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