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立式、卧式、斜式、斜卧式四种三辊XBZD100/70-900斜式多层共挤片材机组
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管理员 shiela
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上次发言:
09-05 15:15
收藏(0)淋水片成型机/全自动填料成型机

LS130-110高速淋水片自动热成型机

 

一.技术参数: 

设备型号

LS130-110

处理物料

PPPETPSPVCPLA

片材最大宽度

1150mm

片材厚度

0.2~1.5mm

最快成型次数

12/min

最大成型面积

1250x1000mm

最大成型深度

150mm

整机总功率

135Kw

整机尺寸

10M*2.6M*2.1M

使用电源

380V三相四线

整机重量

10T

水源

冷却水源或自来水

气源

0.8MPa

 

二.机组特点:

1.成型组与横切刀架组合连接,适用于各类型片材热塑负压成型,尤其适应冷凝器淋水塑片负压成型。 

2.机器与搭配的模具设计有重复段。制品每版对接处不产生接纹线条。 

3.工作模台适应模具面积最大宽1100x1300mm,适应制品剪切后面积1000*1250.

 

三.片材生产工艺:

塑片上料→预热→负压成型→脱模→横切。

 

四.设备组成:

    序号

名称

数量

A

放片架

1

B

成型机

1

C

横切机

1

D

废边卷取机

1

E

电气控制系统

1


五、  单机组成:

A、   放片架:

● 气动抬片,减轻操作者劳动强度。汽缸采用台湾亚德客汽缸SC125*450,最大可抬片直径φ1000mm 

●  上胶下钢夹棍电动送片,采用摆辊感应驱动电机送片。夹片采用台湾亚德客SI40*50。减速电机采用国产品牌速博雷尔RV063-0.75-4P-25-B3涡轮减速机。触碰开关采用国际平牌接近开关。启停自动控制。 

● 抬片架采用国标型钢与型材组合。具有高强度以及耐用型。

 

B、   成型机:

● 加热电炉采用上下炉结构,整体可横向退炉。退炉汽缸采用台湾亚德客SI63*1200. 

● 加热瓦片采用陶瓷辐射加热器,型号122*122,加热功率400W,上下辐射加热器共计99*2=198片。分2*9=18路控温。控温采用日本富士PID调节控温。固态采用台湾优凯特。精确控制塑片温度,确使塑片温度均匀,提高塑片成型制品质量。 

● 加热电炉上下丝杆可手动调节至塑片的最佳辐射加热高度,适应各类物料加热波段。 

● 加热有保温隔热装置,在生产过程中可减少热量的损失,减少功耗。 

● 电炉外结构采用优质不锈钢组成。 

● 成型机机架采用国标100*100方管焊接。 

● 模台采用QT500珠光体型球墨铸铁,具有中高等强度、中等韧性和塑性,综合性能较高,耐磨性和减振性良好,铸造工艺性能良好等特点。 

● 模台开合采用液压控制。品牌油缸110*151两支。 

● 液压电磁阀合资品牌,液压油泵以及冷却器均采用国产品牌。 

● 液压马达采用15KW2.2kw大小泵控制。 

● 送片装置采用闭合式链轨输送,链轨采用优质合金钢氮化处理,具有强度高,耐磨性好等优点。

 

● 送片驱动采用日本安川2.9伺服马达以及控制器,配合东历伺服减速机,减速比为10:1,精确控制送片长度,裁切长度。 

● 链轨宽度采用手动丝杆调节,以便适应不同制品宽度。 

● 模台导柱润滑系统以及上下五支点润滑采用自动油脂润滑系统。 

● 成型采用负压吸塑成型。真空泵采用德国BUSCH普旭RA0100F进口原装真空泵,功率2.2Kw 

● 上模台调节采用电动自动调模装置,调模减速齿轮马达采用台湾东历PL40-2200-100S3-B 

● 上模台调节采用链条串联,控制模台同步升降。 

● 成型上下工作模台均配置正负压通气孔,用于负压吸塑成型,(根据客户需要可配置正压吹气成型)。上下吹气脱模。

 

● 成型上下工作模台均配置正负压通气孔,用于负压吸塑成型,(根据客户需要可配置正压吹气成型)。上下吹气脱模。 

● 五支点采用45#碳素钢锻件,销轴采用40Cr合金钢锻件。具有高强度,耐扭矩,耐磨性强。 

● 五支点导向轴采用45#镀铬轴,确使五支点不偏移,稳定合模的可靠性。 

● 模台导柱采用P20锻件,四导柱结构,稳定可靠。 

● 模台开合模油缸控制采用日本欧姆龙接近开关。 

● 热封板开合采用台湾亚德客SI50*150

 

C、   横切机:

● 横切机架采用国标型钢与国标型材组合。 

● 接料采用输送带输送后收集制品。输送带采用PVC条式输送带。输送马达RV050-0.37-4P-30-B3速博雷尔涡轮减速马达。 

● 横切机架进退采用台湾上银HG25CA-1500直线导轨导正,手动调节进退。 

● 横切配置一把刀片,采用德国FESTO无杆汽缸OSP-P32-1100驱动刀片。 

● 纵切配置3把刀片,可对开,可切边。采用德国FESTO无杆汽缸OSP-P32-1300驱动刀片。 

● 纵切导向采用台湾上银直线导轨HG25CA-1500直线导轨导正. 

● 横切机压片采用台湾亚德客汽缸SI63-80 

● 油压缓冲器采用台湾亚德客ACA2040

 

D、   废边卷取机:

● 与横切机安装组合。结构合理,简单,节省空间。 

● 配置废边卷取装置2套,以便不停机更换卷轴。操作方便,简单。 

● 卷取驱动马达为60WJSCC国际品牌减速齿轮马达。 

● 卷取装置为上下排列装置。

 

E、   电气控制系统:

● 人机界面采用台湾维纶触摸屏。 

● PLC采用日本欧姆龙工业计算机控制器。 

● 伺服驱动采用安川伺服马达 

● 温控表采用富士PID控温调节模块,更精确控制温度。 

● 开关以及断路器均采用TCL. 

● 按钮、接触器均采用法国施耐德。 

● 接近开关以及中间继电器使用日本欧姆龙。

































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送花(0)臭鸡蛋(0)引用回复2018-02-09 15:28 [1楼]
管理员 shiela
等级:
上将
发帖:
382/232
积分:
35619
经验值:
235571
上次发言:
09-05 15:15

设备功率表

总电源线: 185平方*4线 或 240平方*4线(推荐)

序号

产品名称

品牌

数量

装机功率

使用功率

电源线(单机用电源线)

1

海水冷却塔淋水填料全自动成型机

龙盛

1

135KW

96KW

70平方铜线*4线

1000KG气动抬片机

1

100BOSS 真空泵

普旭

1

2

海水冷却塔收水器全自动成型机

龙盛

1

135KW

96KW

70平方铜线*4线

1000KG气动抬片机

1

100BOSS 真空泵

普旭

1

3

填料、收水器模具

龙盛

3

0

0

4

G45-8空压机

阿特拉斯

1

50KW

40KW

16平方铜线*4线

储气罐1立方8公斤

隆威

1

冷干机10立方

佑桥

1

过滤器10立方

4

5

10匹冷水机

宏远

2

7.5KW*2

7.5KW*2

10平方铜线*4线

6

静音边料粉碎机(带风机)

龙盛

2

7.5KW*2

5KW*2

10平方铜线*4线

7

φ80不锈管送料管

40

8

2吨不锈储料桶

龙盛

1

7.5KW

7.5KW

送花(0)臭鸡蛋(0)引用回复2018-11-09 10:19 [2楼]
会员 Tina123
等级:
上等兵
发帖:
2/68
积分:
172
经验值:
172
上次发言:
08-04 10:24

subject:Water spray sheet forming machine/Full automatic filling machine

LS130-110Automatic thermoforming machine for high-speed water spraying sheet

.Technical parameters

unit type

LS130-110

Handle material

PP,PET,PS,PVC,PLA

Maximum width of sheet

1150mm

Sheet thickness range

0.2~1.5mm

Fastest molding times

12times/min

Maximum forming area

1250x1000mm

Maximum molding depth

150mm

Total machine power

About 135kw

The whole machine size

10M*2.6M*2.1M

Power supply specification

380Vthree-phase four-wire

total weight

About 10T

source of water

Cooling water or tap water

source gas

0.8MPa

 

二.The host characteristics

1. The forming group is connected with the cross cutting tool holder, which is suitable for thermoplastic negative pressure forming of various types of sheet materials, especially for the negative pressure forming of the condenser.

2. There are repeated sections in the design of machine and matched mold. Products each version of the joint does not produce lines.

3. The working die table shall be applicable to the maximum width of 1100x length of 1300mm, and shall be applicable to the area of 1000*1250 after shearing of products.

三.Sheet production process

→ plastic sheet feeding → preheating → negative pressure molding → stripping → crosscutting.

四.equipment composition

The serial number

name

quantity

A

put sheet  piece  frame

1set

B

Molding machine

1set

C

crosscutting machine

1set

D

Waste side coiler

1set

E

Electrical control system

1set

 

五.machine composition

A. put sheet  piece  frame:

● pneumatic lift, reduce the labor intensity of the operator. The cylinder USES Taiwan yadeka cylinder SC125*450, with a maximum diameter of 1000mm.

● the upper and lower steel clamping rod is used for electric feeding, and the rolling roller induction drive motor is used for feeding. The clamp adopts Taiwan yadeke SI40*50. The reduction motor adopts domestic brand swift rell rv063-0.75-4p-25-b3 turbo reducer. The touch switch adopts international flat brand proximity switch. Automatic start and stop control.

● the lifting frame adopts the combination of national standard section steel and profile. High strength and durability.

B. molding machine:

● the heating furnace adopts the upper and lower furnace structure, and the whole furnace can be withdrawn horizontally. The withdrawal furnace cylinder adopts Taiwan yadeke SI63*1200.

● ceramic radiant heater is used for heating tiles, model 122*122, heating power 400W, a total of 99*2=198 pieces. Min 2*9=18 road temperature control. Temperature control adopts Fuji PID to adjust temperature control. Solid state USES Taiwan ukitt. Precisely control the temperature of plastic sheet, make the temperature of plastic sheet even, improve the quality of plastic sheet.

● the upper and lower screw rods of the heating electric furnace can be manually adjusted to the optimal radiation heating height of plastic sheets, which is suitable for heating bands of various materials.

● heat insulation device, in the production process can reduce heat loss, reduce power consumption.

● the external structure of electric furnace is made of high quality stainless steel.

● the frame is welded with national standard 100*100 square pipe.

● the die table is made of QT500 pearlescent ductile iron, with medium and high strength, medium toughness and plasticity, high comprehensive performance, good abrasion resistance and vibration reduction, good casting process performance.

● the opening and closing of die sets adopts hydraulic control. Brand cylinder 110*151 two.

● joint venture brand of hydraulic solenoid valve, domestic brand of hydraulic oil pump and cooler.

● the hydraulic motor is controlled by 15KW and 2.2kw pumps.

● the tablet feeding device adopts closed chain rail transport, chain rail USES high quality alloy steel nitriding treatment, with high strength, good wear resistance and other advantages.

● plate feeding drive adopts yaskawa 2.9 servo motor and controller from Japan, and the deceleration ratio is 10:1, so as to accurately control the length of plate feeding and cutting.

● chain rail width with manual screw adjustment, so as to adapt to different product width.

● guide column lubrication system and upper and lower five fulcrum lubrication using automatic grease lubrication system.

● forming using negative pressure molding. Vacuum pump adopts the original vacuum pump imported from Germany BUSCH puxu RA0100F, with a power of 2.2kw.

● the upper mould table is adjusted by electric automatic mould adjusting device, and the mould reducing gear motor is adjusted by Taiwan dongli pl40-2200-100s3-b.

● the adjustment of the upper die platform adopts chain series, which controls the synchronous lifting of the die platform.

● molding upper and lower working platform are configured with positive and negative pressure vent, for negative pressure blister molding, (according to customer needs can be configured with positive pressure blow molding). Blow up and down.

● molding upper and lower working platform are configured with positive and negative pressure vent, for negative pressure blister molding, (according to customer needs can be configured with positive pressure blow molding). Blow up and down.

● the five fulcrum adopts 45# carbon steel forgings, and the pin shaft adopts 40Cr alloy steel forgings. High strength, torque resistance, wear resistance.

● the five fulcrum guide shaft adopts 45# chrome-plated shaft to ensure that the five fulcrum is not offset and the reliability of mold closing is stable.

● guide column of die set is made of P20 forgings, with four guide columns, stable and reliable.

● the oil cylinder control of mold platform opening and closing adopts Japanese omron proximity switch.

● hot seal plate opening and closing using Taiwan yadeke SI50*150.

C. crosscutting machine:

● the crosscutting frame adopts national standard section steel and national standard profile combination.

● materials used conveyor belt after collection of products. PVC strip conveyor belt. Transfer motor rv050-0.37-4p-30-b3 boler turbo speed reducer.

● the transverse cutting frame adopts shangyin hg25ca-1500 linear guide rail to guide and adjust the advance and retreat manually.

● a cutting blade is configured to drive the blade using osp-p32-1100, a strawless cylinder of Germany.

● slitting with 3 blades, can be split, can cut edge. Using German FESTO stem - less cylinder OSP-P32-1300 drive blade.

● slitting guide adopts hg25ca-1500 linear guide in Taiwan.

● the cross-cutting press adopts Taiwan yadeke cylinder si63-80.

● oil buffer adopts Taiwan yadeke ACA2040

D. waste side coiler:

● installation combination with crosscutting machine. Reasonable structure, simple, save space.

● equipped with 2 sets of waste side coiling device, so as to replace the reel without stopping the machine. Easy to operate and simple.

● coiling drive motor is 60WJSCC international brand reduction gear motor.

● the take-up device is up and down device.

E. Electrical control system:

● HMI adopts Taiwan vinylon touch screen.

● PLC adopts Japanese omron industrial computer controller.

● yaskawa servo motor is used for servo drive

● temperature control meter using Fuji PID temperature control module, more accurate temperature control.

TCL switches and circuit breakers.

● button, contactor are French schneider.

● proximity switches and intermediate relays use Japanese omron.

送花(0)臭鸡蛋(0)引用回复2019-06-14 16:10 [3楼]
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