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立式、卧式、斜式、斜卧式四种三辊XBZD100/70-900斜式多层共挤片材机组
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管理员 shiela
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收藏(0)ZGXS-800/1400型全自动高速真空吸塑成型机(加宽型,可以配台湾老机的模具)

ZGXS-800/1400型全自动高速真空吸塑成型机


一、技术参数:

设备型号

ZGXS-800/1400

适应物料

PVCPPPETPEPSHIPS

片材宽度

450-850mm

片材厚度

0.16-2mm

最大成型面积

820*1400mm

最大成型深度

180mm

整机安装总功率

76kw

加热炉功率

67kw

主伺服电机功率

3kw

使用电源

380V50Hz、三相四线

整机外型尺寸

7000*1520*2500mm

整机重量

4ton

使用水源

冷却水源或自来水

耗水量

0.6-0.8³/h

使用气压

0.6-0.8MPa

耗气量

2000-3000L/min

真空泵量

100m³/h

 

二、我司研发的ZGXS-800/1400型全自动真空吸塑成型机,适用于各类卷筒塑料片材双面加热,高速自动成型。广泛适用于包装工业、食品工业、电子工业的新一代革命性产品的生产。成型各种不同形状精美的包装及食品容器,此机型只是系列其中一款,针对客户要求完全能为所有产品的要求提供满足的设备。

 

三、产品成型生产工艺

  塑片上料——预热——负压成型——脱模——横切——堆料

 

四、设备组成

序号

名称

数量

A

电机上料机

1

B

成型机

1

C

横切刀架

1

D

堆料车

1

E

电气控制系统

1

1、   上料机采用电机传动链条,将成捆片材送上抬架。可减轻操作劳动强度,捆料最大φ800mm。抬料用链轮传动带搭钩双排滚子链条运行上料。减速电机采用国产品牌速博雷尔RV75-100-0.75-4P-B涡轮减速机,按钮启动。

送片由上下胶辊气动夹片,感应电机驱动送片。夹片气缸采用台湾亚德客AGQ50-25B气缸2件。减速电机采用速博雷尔RV50-10-0.37-4P-B3涡轮减速机,触碰开关采用国标品牌接近开关。启停自动控制,配套双卷位料架、料筒辊。辊筒采用亚德客AGQ50-25B气缸4件制动,配套上料机控制电箱。料架采用国标型钢与型材组合,具有高强度及耐用性。

2、  成型机:加热电炉采用上下炉结构,整体可横向退炉,退炉气缸采用台湾亚德客SI-63*900;加热瓦片采用陶瓷辐射加热器,规格122*122,加热功率400w,上下辐射加热器共计84*2=168片,分为2*7=14路控温。控温采用日本富士PID控温调节模块,固态采用台湾优凯特,精确控制塑片温度,误差<1C°,确保塑片温度均匀,提高塑片成型制品质量。

加热电炉上下丝杆,可手动调节至塑片的最佳辐射加热高度,适应各类物料加热波段。

加热炉有保温隔热装置,在生产过程中可减少热量的损失,减少功耗,电炉外结构采用优质不锈钢组成。

3、  成型机机架采用国标10#槽钢与钢板焊接组成。

工作模台分上模台和下模台,均为四导柱结构,导柱材料采用优质40Cr钢调质处理、外镀硬铬,精磨加工,刚性好,导正性能精确,耐磨损,保证成型精度及寿命。

上下模台运行动作采用台湾亚德客气缸,下模台SG-160*350,上模台S1-125*400。上下模台均配置可调节高度的升降电动结构,采用东力51K40GN-C单相感应电机,配5GN-15减速机各1套,使得调整操作方便。

4、  送片链条采用带齿双排滚子链,链轨采用优质40Cr合金钢,氮化处理,具有强度高、耐磨性好等有点。全封闭结构、链轨带冷却装置、内循环水路,冷却效果高,节省水源。采用日本安川SGMGV-30ADC61、功率3kw伺服电机驱动,配套伺服控制器进行监控。减速机采用国茂GKA47-MK-10.56伺服专用减速机,精确控制送片长度和裁切长度。

链轨高度,低重心设计。送片平稳,符合人体站立操作及观察最佳高度。

链轨宽度采用丝杆手动调节,以便适应不同制品的宽度规格。

5、  成型模台与电炉间隙中间配置活动下热封板,上配置固定压条带冷却水路,使间隔连接段硬化,稳定制品成型质量,活动热耐板,采用台湾亚德客S1-50*250气缸推动。

成型模盘后端出片段配置压模盘中夹压条,压条将片材与模盘吻合,紧贴模盘,真空负压成型密封不漏气,确保制品成型质量。中夹压条升降采用台湾亚德客S1-50*250气缸2件。中夹压条移位行走调节,采用东力51K40GN-C单相感应电机控制,方便调试操作。

6、  工作模台制品成型冷却采用泓达SED150-0.75kw风机2台,闭合式漩风,吹冷散热,采用MI12-30-CA气缸,闭合风口,并采用10只可调喷雾龙头,冷水雾化冷凝制品成型,使制品外形美观、花纹清晰。

7、  横切刀架进退采用丝杆,手动调动进退。

横切配置一把刀片,采用台湾亚德客无杆气缸RMS-40*1000驱动刀片,切割片料,线性滑轨BRH15A-1-L1080-N-Z2导向。

刀架配置上下活动压板夹片,上下压板采用台湾亚德客S1-63-125气缸。活叶式闭合平台采用台湾亚德客S1-32-100气缸,翻转叶片卸料,蓄集堆叠于地面收料车架。

 

五、电气控制系统

1、  PLC采用日本欧姆龙工业计算机控制器,自动化控制系统的软硬件组合,使得整台设备自动化程序高、控制精准。

2、  人机界面采用台湾威纶触摸屏,使得操作起来一目了然,得心应手,操作流程只需一键按钮即可完成,极其方便。

3、  伺服驱动采用日本安川伺服电机3kw。

4、  真空泵普旭RAO100F,2.2kw。

5、  风机泓达SED150*2,1.5kw。

6、  排风扇台湾SVNON建准,20w。

7、  涡轮减速电机速博雷尔0.37kw/ 0.75kw。

8、  单相感应马达5IK40CN-C 东力40w。

9、  陶瓷发热瓦江苏 220V.400w。

10、温控表采用富士PID控温调节模块。

11、开关以及断路器均采用TCL。

12、按钮、接触器采用法国施耐德。

13、接近开关以及中间继电器采用日本欧姆龙。

 




ZGXS-800/1400 Automatic high speed vacuum forming machine

I. Technical parameter:
Machine model ZGXS-800/1400
Applicable material PVC、PP、PET、PE、PS、HIPS and so on
Width of sheet 450-850mm
Thickness of sheet 0.16-2mm
Max. forming size 820*1400mm
Max. forming depth ≤180mm
Total power of machine 76kw
Power of heating cabinet 67kw
Main power of servo motor 3kw
Power supply 380V、50Hz、4lines 3phase
Machine dimension 7000*1520*2500mm
Total weight 4.2ton
Water supply Cooling water of running water
Water consumption 0.6-0.8³/h
Air pressure 0.6-0.8MPa
Air consumption 2000-3000L/min
Vacuum pump 100m³/h
 
II.ZGXS-800/1400 is our research&design vacuum forming machine, which is applicable for all kinds of coiling block plastic sheet double-side heating, can high speed automatic forming. The machine is widely used for the production of the new generation revolutionary like packaging industry、food industry、electronic industry. Our machine can form different shape exquisite packages and containers and other products that customer required, because this is just one of our forming machine.
 
III. Production process
Sheet feeding——Preheating——Vacuum compression——Demould——Transecting——Pile up
 



IV. Configuration of machine
No. Item Amount
A Motor driven feeding sheet 1pcs
B Forming part 1pcs
C Transecting device 1pcs
D Pile up rack 1pcs
E Electric heating cabinet 1pcs

1、   Feeding rack we uses chain driven motor to feed the bundle sheet, which can save labor bundle of maximum diameter of sheet is 800mm. Supporting sheet is driven by chain transmission with double-row roller chain. Reducer motor uses domestic brand- SUPRIOR RV75-100-0.75-4P-B turbine reducer with button start.
Feeding is driven by induction motor with upper and lower rubber roller pneumatic clamping sheet. Clamping cylinder is from Taiwan AIRTAC AGQ50-25B (2pcs). Reducer motor is from SUPRIOR RV50-10-0.37-4P-B3 turbine reducer, proximity switch is from domestic brand.
Stop-starting is automatic controlling, with double-station winding rack and barrel roller. Roller is driven by 4 AirTAC cylinders models are AGQ50-25B, with the feeding machine controlling heating cabinet. Feeding rack is welded by international steel and proximate matter, which has high strength and durability.

2、  Forming part: heating cabinet can move horizontally, which is consisted by upper and lower part. Moving cylinder is fromTaiwanAirTAC SI-63*900; Heating tiles use ceramic heaters, tiles size is122*122, power is 400w. Upper and lower radiation heaters 84pcs*2=168pcs total, divided into 2*7=14lines to control temperature.
Japan/Fuji PID temperature controlling module to control temperature, solid state uses KYOTTO/Taiwan which precise controlling temperature, tolerance <1C° to balance temperature and improve the quality of production.
Heating cabinet upper and lower screw rods can adjust by hand to reach the best radiation heating height to different material heating temperature.
Heating cabinet with heating preservation and insulation device to reduce the heat loss and power consumption when production. Outside the furnace of heating cabinet is consisted by high quality stainless steel.

3、  Forming machine frame is welded by 10# international steel and steel plate.
Upper and lower mould plates are the structure of for pillars made of high quality 40Cr steel tempering process, hard chrome plating outside surface, fine grinding, high rigidity, good guiding and wear resistance, ensure forming precision and using life.
Movement of upper and lower uses Taiwan AirTAC cyclinder, upper is S1-125*400,lower is SG-160*350. Upper and lower are the lifting power-driven structure of adjusting height, single-phase induction motor is Dongli 51K40GN-C, with reducer 5GN-15, making the adjustment more convenient.

4、  Feeding chain uses double row roller chain with tooth, caterpillar uses high quality 40Cr alloy steel, nitriding process, high rigidity and wear resistance.
Fully enclosed structure, caterpillar with cooling device, inner cycle watering, and good cooling and save water. Adopt Japan/Yaskawa servo 4.4kw motor drive with the model SGMGV-30ADC61, with servo controller for monitoring. Model number GKA47-MK-10.56 reducer is special for servo, precise controlling feeding sheet length and cutting.
Caterpillar height is design in low gravity.  Feeding sheet smooth and steady, height can be suitable for human operation and observation.
Width of caterpillar uses screw rod adjusting by hand can fit different widths.

5、  Flexible lower heat board that moving by Taiwan AirTAC  cylinder S1-50*250,between forming mould plate and heating cabinet, upper with fixed cooling water pipe, which can harden the connection, forming stable products.
Sheet fit with mould plate by clamping layer, vacuum forming so that won’t leak, ensure the high quality of product. Clamping layer lifting with 2cyclinders is fromTaiwanAirTAC S1-50*250. Middle clamping layer is controlled by single phase induction motor 51K40GN-C from Dongli, convenient operation.

6、  Production and cooling is driven by 2fans (model number SED150-0.75kw) Hongda, closed type blowing heating. Using 10 adjustable spray faucets, cold water nebulization and condensation to form, make the appearance of product decorative and clear pattern.

7、  Crosscutting rack moves with screw rod by hand operation.
Crosscutting uses blade from Taiwan/AirTAC rodless cylinder RMS-40*1000, linear guiding by slide rail BRH15A-1-L1080-N-Z2.
Upper and lower flexible plate on cutting rack, upper moving controlled by cylinder from Taiwan AirTAC S1-63-125. Loose-leaf style closing uses cylinder AirTAC S1-32-100, reversal unloading and stacking in the winding rack.
 
V. Electric controlling system
1、  PLC uses Omron/Japan industrial computer controller, with the soft hardware combination of automatic controlling system, which makes the machine more automatic and precision controlling.
2、  Human-computer interface uses Weinview touch screen, which easily for operation and convenient.      
3、  Servo driven is from Japan/Yaskawa 4.4kw servo motor.
4、  Vacuum pump is from BUSCH RAO100F,2.2kw。
5、  Fans use Hongda SED150*2,1.5kw。
6、  Exhaust fan uses Taiwan SUNON,20w。
7、  Worm speed reducer motor is SUPRIOR 0.37kw/ 0.75kw。
8、  Single-phase induction motor is 5IK40CN-C 40w Dongli。
9、  Ceramics heating tile is from Jiangsu 220V.400w。
10、Temperature controller uses PID Fuji controlling module
11、Switch and breaker are TCL。
12、Button and contactor are from France Schneider
13、Proximity switch and intermediate relay are from Japan/Omron,





















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送花(0)臭鸡蛋(0)引用回复2017-12-29 16:15 [1楼]
管理员 shiela
等级:
上将
发帖:
384/232
积分:
35625
经验值:
235577
上次发言:
12-02 16:25





















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送花(0)臭鸡蛋(0)引用回复2018-01-03 13:43 [2楼]
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